Our search for 1001 alternative uses for shipping containers continues, and number 201 will be popular with the cheese-lovers out there. We recently discovered the amazing Perrystead Dairy in Philadelphia, USA where expert cheesemaker Yoav Perry produces his incredible cheeses in his very own shipping container dairy!
Yoav began his journey as a cheesemaker in Manhattan, New York before moving with his family to Philadelphia in 2016 where he set up his very own micro-dairy inside a reclaimed shipping container.
After relocating to Fishtown-Kensington, Philadelphia, Yoav secured a disused warehouse which he began renovating. He also sourced a used 20ft high cube shipping container which he planned to convert into a dairy to be placed inside the warehouse. The container was completely customised in New York by Don’s Dairy Supply Inc. – who are a specialist supplier of dairy equipment and bespoke shipping container dairies. Working to Yoav’s specifications, they set about transforming the 20ft high cube container into a fully functioning creamery pod ready to be transported across the country and placed within the transformed warehouse in Philadelphia.
Converted to International Creamery Standard
The shipping container creamery is the heart of the operation. It was converted to meet the necessary international industry standards and kitted out with anti-microbial walls, while the floors were specially treated with a resilient cementitious coating so that the environment can be kept entirely sterile and can be fully washed down at the end of each day. The cementitious floor material can stand up to cold and hot washes as well as acids and alkalines without cracking or stripping.
A HEPA air filtration system was also installed with negative/positive air pressure. Water and electric systems were added before the container creamery was ready to be installed in its new home!
Completing the shipping container dairy took around 7 months, it was then transported from New York to Philadelphia and installed inside Yoav’s warehouse. The container was built offsite so that the conversion into a dairy could happen at the same time at the warehouse renovation. Once completed, in Yoav’s words “[The container dairy] was rolled right into the warehouse, connected to water, sewage and electricity. Within a week we got our permits and were making cheese!”.
The hole in the warehouse wall was a very tight fit, and the floor was at a sloping angle so to fit it inside it had to be placed onto rollers before using a jack to fit it precisely over the specially made floor drain. The delivery process took 3 painstaking hours!
Watch the container being unloaded at its new home in the video below!
Perrystead Dairy produces their extremely popular handmade cheeses using traditional techniques combined with modern implementations, they source all of their grass-fed milk from local Philadelphia farmers, and their cheese is now sold countrywide across the USA. Every other Friday (twice a month) they host their popular Foodmaker market days which attract visitors from far and wide thanks to the area’s large community of artisan food producers. Yoav has turned his talent and passion into a fantastic artisan business – a perfect example of how a shipping container can be converted into a unique premises for a start-up, that can develop and grow with your business!
Shipping Containers for food production and catering
Budget Shipping Containers can supply a range of shipping containers for small businesses. Although we have yet to be asked for a shipping container dairy, we have delivered plenty of containers for other catering businesses. Our shipping containers can be made to order to meet your specifications, popular modifications include:
- Lined and insulated with food-grade lining
- Electrical points mounted to match appliances
- Lights and heating
- Electrics can be designed for use in a jet washable environment.
- Sealed vinyl floors
- Usable cargo doors to enable easy loading and unloading of larger equipment
- Additional doors and windows or hatches, and louvre vents added to meet any requirements.
Find more information on our 20ft cladded container catering pods here.
We would like to give a huge thank you to Yoav Perry of Perrystead Dairy for supplying us with background information and images of his fantastic shipping container dairy. You can follow them on Instagram at @perrysteaddairy and Facebook at Perrystead Dairy!
Budgetshippingcontainers.co.uk offer the UK’s largest online range of shipping containers for sale with a nationwide network of storage and conversion yards and crane equipped delivery vehicles.
If you need a shipping container feel free to browse our online range of shipping containers for sale, which also includes our ranges of flat pack sheds, container canopies and more. You can also call us on freephone 0808 1234 215 any time 9am – 7pm weekdays and our team will be happy to discuss your requirements. Alternatively, you can use our online shipping container quote form or request a telephone callback. In both cases we aim to get back to you within 1-2 working hours (may take longer for more detailed quotes).